Woohoop.com | Printed Packaging Made Easy | Mailer Packaging


Mailer styles

The most common board mailer packaging is the self locking hinged lid mailer box. Tailor made to your dimensions build your box bow.

Standard self assemble style

Hinged lid friction-lock mailer box (FEFCO 0427). A strong and versatile box style.


Delivered flat

Delivered flat for ease of shipping and storage. Ready for assembly on demand.


Tailor made to your dimensions

Provide the length x width x height in mm (Or send us your example products).


Style options

We can add custom inserts and closure styles to suit your project.

Custom inserts

Get a custom designed insert to hold your products securely in place.


Choose mailer box closure style

Choose alternative closure options - postal locking tabs, peel & seal strips and/or perf tear.


Other mailer styles

Alternative mailer box styles include: sleeves, maltese cross wraps and pre-glued mailer cartons.


Different applications

Mailer boxes are versatile and with custom fitments can present your product perfectly white offer protection for transit.

Subscription boxes

Curate a weekly or monthly subscription product for your customers with a custom insert to hold products in place.


Brand promotional boxes

Promote your brand with a large inside flap for your brand message.


Gift boxes

A simple and versatile gift box that can be used in store or sent directly to customers.


Print options

The most common board mailer packaging is the self locking hinged lid mailer box. Tailor made to your dimensions build your box bow.

Custom print specification

For a standard full-colour print we use a CMYK process. In addition we can print special colours to match your brands Pantone colours including pastels and metallic inks.

  • Choose print ink spec
  • One sided or both sides (This allows for print inside and out)
  • Select the coating: a matt, gloss or silk protective finish over the print.

Find out more...

Material options

Choice of materials

Mailer packaging is available in a variety of board materials with different properties.

  • Smooth white coated board
  • Uncoated white textured board
  • Kraft Brown textured board
  • Corrugated board

Find out more...

Double side coated

Using a double side coated board gives the same high quality print surface inside and out.

Kraft brown uncoated

Brown uncoated material gives an eco-friendly look and feel to your packaging. UV printing can achieve vivid colours with an underlaid white print.

Corrugated board material

Corrugated boards give mailer packaging extra strength and rigidity.

Finishing options

Choice of finish

The final stage of manufacture, we can add embellishments and finishing touches.

  • Lamination: gloss, matt, or soft touch options
  • UV varnish: gloss, matt as all over or spot varnishes.
  • Embossing, debossing and foiling with metallic foils
  • Apertures and window patching.

Find out more...


Sustainable packaging solutions


Made in our UK factory


High quality service


Made to measure - to fit your product


Choose your specification and material


Fully bespoke packaging solutions

Get an instant price for your
custom mailer packaging

Standard sized templates

Choose from our catalog of standard sized templates.



We provide a pdf template for you to drop your print ready artwork in.

Our expert team is on hand to assist with guidance on artwork setup and offering suggestions to optimising design choices for print.


How to set up your artwork...

Sustainability and minimising environmental impact

Sustainable sources

All our packaging boards come from sustainable sources and we are FSC & PEFC certified.

Eco-Friendly by design

Our in-house sample team design packaging to be fit for purpose with the minimal use of material.

Reduce, Reuse, Recycle

Reduce packaging's impact on the environment by minimising use of materials, allowing for reuse and making recycling easy.

Eco-Friendly by design

 We are specialists in carton board packaging and can design your packaging to be fully plastic free.

Recyclable & biodegradable

Printed carton board is one of the most widely recycled packaging materials and is easily biodegradable

We are ISO 14001 certified

We reduce our environmental footprint by adopting an effective environmental management system.


See what our customers say

Awesome experience, boxes arrived promptly and the quality was exceptional. Faultless.”

“They are excellent at giving bespoke quotes for high quality products and the boxes that arrive with us are always of an excellent quality. They are often delivered earlier than the projected date too which is great! Thanks Woohoop!" 

“Really friendly and comprehensive customer service! The print and materials are always highest of quality, they provide great advice and present attention to detail that takes the service to a much higher level that any other supplier we have ever used.” 

“Woohoop have been brilliant from start to finish - extremely helpful and not afraid to go the extra mile. They have brilliant knowledge of everything on the market and if it doesn't exist already they'll happily find a way to make something bespoke.”

“Woohoop packaging have been superb to work with from start to finish. Our Point of contact was Beth who was extremely helpful in answering all questions and ensuring a timely delivery. We are very pleased with the final boxes to showcase our latest product in.“


Request a sample pack

Get a feel for the options available. We can send samples:

  • Styles of packaging,
  • Packaging material
  • Print options
  • Finishes

Let’s create your custom printed packaging.

Build Your Box

Get a feel for the options available. We can send samples:

  • Create your unique box
  • Choose finishing options
  • Bespoke sample approval

Choose from our Catalogue

Browse our catalogue of standard sized templates in various styles.

  • Choose a standard size template
  • Add your artwork
  • Order online

We're here to help!

If you can't find what you are looking for, talk to one of our team about your project or how we can help with your packaging

  • Multiple artwork versions
  • Multi-part composite jobs
  • Stock management
  • Multiple deliveries
  • Visit our factory showroom
  • Request samples